Automation Quick Clamping Cylinders
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Zero.Point.Systems Quick Clamping Cylinder with Locking Control and Support Control |
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Releasing:: Locking:
Repeatability: Material: Special: |
hydraulic – 50 bar mechanical form fit – interlocking mechanism < 0.002 mm Stainless steel - cover and piston hardened - pneumatic monitoring - with ball bearing blow out and tblow off of the hardened supports and housing surface |
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Automation Cylinder, round hydraulic |
Art. No. |
Clamping Force |
Holding Force |
ØD |
ØDN |
ØD1 |
H |
HA |
ØLK |
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K20 with Monitoring |
427146 |
20 kN |
55 kN |
112 |
32 |
78 |
57 |
10 |
88 |
Application:
For installation in base plates, machine tables, clamping profiles, columns and
towers, machine pallets and clamping pallets. Very small footprint for automated
solutions in cutting and non-cutting processing in all areas, as well as in the
food, pharmaceutical and chemical industry.
Locking control:
Static pressure with opened clamping cylinder, flow-through only with locked clamping cylinder.
Support control:
Static pressure with supported change pallet. This is opened hydraulically (1) and mechanically locked through spring force. Subsequent uncoupling of the pressure lines is possible at all times (cylinder is tensioned pressure-free).
Connectors:
- 1x hyd. opening (1)
- 1x pneum. support control (3)
- 1x hyd. or pneum. locking control input (4) /
- 1x hyd. or pneum. locking control output (5).
On request:
- Installation diagrams
- Further automation options
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Zero.Point.Systems Quick Clamping Cylinder with Locking Control, Support Control and Nipple Sensing |
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Releasing:: Locking:
Repeatability: Material: Special: |
hydraulic – 50 bar mechanical form fit – interlocking mechanism < 0.002 mm Stainless steel - cover and piston hardened - pneumatic monitoring - with ball bearing blow out and tblow off of the hardened supports and housing surface |
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Automation Cylinder, round hydraulic |
Art. No. |
Clamping Force |
Holding Force |
ØD |
ØDN |
ØD1 |
H |
HA |
ØLK |
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K20 with Monitoring |
427161 |
20 kN |
55 kN |
112 |
32 |
78 |
57 |
10 |
88 |
Application:
For installation in base plates, machine tables, clamping profiles, columns and
towers, machine pallets and clamping pallets. Very small footprint for automated
solutions in cutting and non-cutting processing in all areas, as well as in the
food, pharmaceutical and chemical industry.
Locking control:
Static pressure with opened clamping cylinder, flow-through only with locked clamping module and presence of clamping nipple.
Support control: Static pressure with supported change pallet. This is opened hydraulically (1) and mechanically locked through spring force. Subsequent uncoupling of the pressure lines is possible at all times (cylinder is tensioned pressure-free).
Connectors:
- 1x hyd. opening (1)
- 1x pneum. support control (3)
- 1x hyd. or pneum. locking control and nipple sensing input (4) /
- 1x hyd. or pneum. locking control and nipple sensing output (5).
On request:
- Installation diagrams
- Further automation options
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Zero.Point.Systems Quick Clamping Cylinder with Sensor Module and Sensor Monitor and mounting Flange |
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Releasing:: Locking:
Repeatability: Material: Special: |
pneumatic – 8 bar mechanical form fit – interlocking mechanism < 0.002 mm Stainless steel - cover and piston hardened |
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Automation Cylinder |
Art. No. |
Clamping Force |
Holding Force |
ØDA |
ØD |
ØDN |
H |
HA |
K |
ØLK |
ØDA |
ØN H7 |
R |
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K10 |
424580 |
8.5 kN |
25 kN |
104 |
78 |
22 |
37 |
44 |
12 |
90 |
6.6 |
8 |
G1/8 |
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K20 |
424192 |
17.0 kN |
55 kN |
143 |
112 |
32 |
38 |
48 |
26 |
127 |
9.0 |
8 |
G1/8 |
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K40 |
424564 |
30.0 kN |
105 kN |
188 |
148 |
40 |
47 |
62 |
32 |
168 |
11.0 |
10 |
G1/8 |
Application:
Zero-point clamping system for automation solutions for set-up-time-optimized
clamping with cutting and non-cutting processing in all areas, also in the
food, pharmaceutical and chemical industry. Pneumatic opening. Opening operating
pressure: min. 8 bar - max. 12 bar Retensioning operating pressure (turbo):
min. 5 bar - max. 6 bar Cover and piston hardened. Repeatability < 0.005 mm.
Note:
The installation clamping module with sensor monitor contains 2 inductive sensors (connection type: S8 plug, cable length: 150 mm) for condition control (open / locked). This is pneumatically opened (1) and mechanically locked through spring force. To achieve the specified pull-in and locking forces, it must be briefly retensioned pneumatically (turbo) (2). Subsequent uncoupling of the pressure lines is possible at all times (module is tensioned pressure-free). Use of the pneumatic pressure intensifier (cat. page 57) is recommended. Clamping module has two connections: 1x pneum. opening (1) / 1x pneum. retensioning (turbo) (2).
On request:
- Installation diagrams - Further automation options
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Zero.Point.Systems Quick Clamping Cylinder ITH6 STARBO with Turbine, Clamping Control and Releasing Monitoring |
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Releasing:: Nachspannen: Locking:
Repeatability: Aufbauhöhe: Material: Special: |
hydraulic – 25 bar hydraulic – 20 bar mechanical form fit – interlocking mechanism < 0.002 mm 30 mm - stainless steel - cover and piston hardened - pneumatic monitoring - hydraulic locking monitoring - with ball bearing blow out and turbine blow off of the hardened supports and housing surface |
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Automation Cylinder, hydraulic |
Art. No. |
Clamping Force |
Holding Force |
ØD |
ØDN |
ØD1 |
H |
HA |
ØLK |
T |
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K23 hydraulic |
420919 |
24 kN |
24 kN |
129 |
32 |
99 |
70 |
30 |
115 |
40 |
Application:
For fully automatic clamping solutions for use as machine table support in processing centers with automatic pallet changing systems or robot loading. For installation in pallets, machine tables, clamping brackets and cubes. Many possible versatile uses in automation.
Advantages:
1. Positioning and clamping in µ-accuracy in a real production environment
2. Automatic cleaning of all support and positioning surfaces by a revolutionary turbine technology
3. Blow out technology of ball bearing housing
4. Blow out technology of positioning nipple
5. Pneumatic clamping monitoring technology
6. Hydraulic unlocking monitoring technology
7. Active hydraulic lifting technology to lift up the pallet (6mm) after opening of the clamping
8. mechanical locking technology
9. High clamping and holding forces
10. Material: stainless steel
11. Hardened support and positioning surfaces
Design:
Hardened support surfaces as island design with integrated support control. Additional blowing off of the support surfaces by centrically running-out turbine spindle and blowing out of the sphere space. Additional hydraulic 6 mm lift-out of the pallet to be changed for easier pallet removal.
Monitoring options:
- pneumatic support control
- hydraulic locking control
Turbine with 5 connections:
- hydraulic opening
- hydraulic re-clamping
- pneumatic clamping control
- blow-off, blow-out and pneumatic turbine blow off
- hydraulic locking control
On request:
- Installation diagrams – complete automation solutions – OEM specific machine tool tables
Application Video:
